Measuring complex parts – parts with complex geometries, tight tolerances, deep cavities, thin walls, multi-axis surfaces, … – is a challenge in the industrial world. These parts are often complicated, but also slow, to measure. And in industry, time is often a luxury you can’t afford.
Do you need to measure complex parts quickly, but without compromising on precision and measurement quality? One solution: combine the power of 5-axis measuring machines with the speed and flexibility of measurement software.
What is 5-axis measurement?
5-axis measurement is an advanced technology that enables a machine to move its measuring tool along 5 simultaneous axes. This method is one of the most effective for inspecting complex parts, with high measurement accuracy and speed.
1. A measurement method adapted to complex parts and free-form geometries
Measuring on 5 different axes, this technology can measure parts with cavities, angles, inclined and curved surfaces. Areas that are often complicated, if not impossible, to measure with 3-axis technology without having to reposition the part.
The 5-axis head swivels freely, limiting handling and reducing the risk of error, while saving time on overall inspection time. Note: 5-axis technology is renowned for its high scanning speeds – up to 500 mm/second with the Revo-2 head, for example.
By coupling this technology with Metrolog X4 measurement software, you have access to multiple graphic aids and manipulators in the 3D view, and instantaneous updates in the graphic view for everything to do with your trajectories. Metrolog X4 lets you manipulate and move your head wherever you like, according to your measurement axes, and preview the movements you’re about to make using the Preview icon.
2. A measurement method that speeds up the inspection process without compromising your accuracy
On average, it is estimated that 5-axis technology can reduce part measurement cycle times by 25-50%. And that’s without compromising on measurement accuracy, as Renishaw’s slogan ” Speed, Accuracy and Agility ” promises.
For even more reliable and rapid results, you can prepare your inspection using Silma X4 software: in a digital environment that exactly replicates your real-life environment, it simulates your measurement to avoid collisions and reduce downtime during measurement verification.
With Silma X4, you can simulate your measurement in a safe, real-life environment: for increasingly reliable and rapid results!
3. An inspection method with multiple measurement modules
One of the great advantages of 5-Axis technology is its ability to change probes without having to change the measuring head, and therefore remain on the same machine.
Whether you want to scan in 2D (on X and Y axes), probe on three axes, measure thickness by ultrasound, control without contact or measure the roughness of your part, it’s all possible thanks to the agility and flexibility offered by the Revo-2.
These probe changes, directly on the 5-axis head, keep unnecessary movements to a minimum. You can even, directly on Metrolog X4, display the trajectories of all heads and styli, for maximum understanding and follow-up of your measurement.
Would you like to find out more? Discover below the various measuring devices that can be coupled with the 5-axis head, for even more advanced measurement without changing stations!
4. An inspection method compatible with all measuring equipment
Last but not least, the 5-axis head is compatible with the leading CMMs on the market. No need to invest in new hardware, you can prepare your measurement directly on your traditional measuring machine, on which you can couple the 5-axis measuring head with Metrolog X4 measurement software without the slightest interference.
Thanks to the alliance between 5-Axis technology and Metrolog X4 measurement software, inspect more parts, faster and with less effort! Take a look at our expert demonstration: Elevate your metrology inspection workflow by integrating 5-axis technology with MetrologX4 software.