In the world of manufacturing, large companies have different plants, partnerships, subcontractors and facilities through which the relevant and necessary metrological data is shared between them. The main aim is to avoid repetitive measurements and redundant efforts that could lead to potential conflicts between measurement data, which can be time-consuming and counter-productive.
Measurement data is generally transferred via CAD files, and can be transmitted via CMM-CNC devices as well as manual measuring devices, such as portable or 3D articulated arms. However, the use of automated 3D measuring devices is the preferred approach.
Why is it important to use the right 3D metrology software?
When companies have different 3D measuring devices, they need a universal metrology software solution that allows them to share customized programs between their different devices, especially when measuring the same part.
The aim is to measure a part just once, then make the results accessible and usable in real time by all parties concerned. For example, if a part is measured by three different CMMs, the ideal metrology software will be able to facilitate the process and collate the results of the measurement data in a single, real-time process, and transmit them to customers.
Bear in mind that this works best when the measuring equipment used is automated, for example from one CMM to another. However, it can also work when a combination of manual and automated devices is used, for example a manual device to a CNC. All you need to do is adapt and configure the program accordingly, which should be easier to do, as much of the required information should already be in the program itself.
The key role of the QIF format
The adoption of the QIF format, an open standard that enables :
- describe, store and exchange measurement data neutrally and universally;
- ensure interoperability between different metrology software and equipment;
- facilitate traceability and automation of data flows, from CAD model to final report;
- Reduce the risk of conflicts by ensuring that all stakeholders work with validated, standardized data.
The QIF format thus becomes a cornerstone for companies wishing to align their teams, sites and partners around a common quality language.
Key benefits
By using a single software package containing measurement data from all devices, you benefit from significant advantages, including :
- high accuracy, high precision levels and consistency of results
- productivity gains thanks to the elimination of duplication
- reliable, conflict-free data, accessible in real time
- Extended compatibility, as modern software supports both native and DMIS languages, while also integrating QIF.
- Customized reports tailored to the specific needs of each site or customer.
- Definition of reports according to the specific requirements of the measurement results the plant wishes to obtain.
For example, in a technical center belonging to an automotive supplier, operators would use the software to define the part, the important features to be measured and, indeed, the measurement process itself for that specific part. Once the program had been defined, it would be sent to the various production plants, which would then simply run it to measure the part.
Factors to consider
When investing in a suitable 3D metrology software solution, it is therefore important to consider how effectively it enables programs to be shared between customers/companies, factories, partners and subcontractors.
Please check :
- The software’s ability to run a single program on multiple devices.
- The ability to collaborate between sites, partners and subcontractors without data loss.
- Native integration of the QIF format for interoperability and traceability.
- Easy team training, regardless of location.
- Flexibility to adapt programs to different types of machine.
When it comes to investing in a suitable 3D metrology software solution, it’s important to consider the above factors, whose answers indicate whether the software solution can facilitate program sharing between measuring devices and teams.